SAE AS22759/190:2010 download free.WIRE. ELECTRICAL POLYTETRAFLUOROETHYLENEJPOLYIMIDE INSULATED. SMOOTH SURFACE. NORMAL WEIGHT, NICKEL- COATED HIGH STRNGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 C. 600 VOLTS.
TEMPERATURE RATING: 260 C (500 F) MAXIMUM CONTINUOUS CONDUCTOR TEMPERATURE.
VOLTAGE RATING: 600 VOLTS (RMS) AT SEA LEVEL
ADDITIONAL REQUIREMENTS:
DRY ARC PROPAGATION RESISTANCE (TEST REQUIRED FOR INITiAL QUALIFICATION ONLY): TEST IN ACCORDANCE WITH AS4373 METHOD 508. MEASURE THE DAMAGE OF THE BUNDLE ALONG THE AXIS. THE WiRE IS ACCEPTABLE IF THE FOLLOWING ARE MET:
1. A MINIMUM OF 70 WiRES PASS THE DIELETRIC TEST.
2. TWO WIRES OR LESS FAIL THE DIELECTRIC TEST IN ANY ONE BUNDLE
3. A(TUAL DAMAGE TO THE WiRE IS NOT MORE THAN 1.0 INCHES IN ANY TEST BUNDLE.
BLOCI(W1G 260 °C ±2 °C (500 F ±3.6°F)
COLOR: WHITE IS THE PREFERRED COLOR AND SHALL BE IN ACCORDANCE WiTH MIL..STD-104. CLASS 2. COLORS SHALL BE LASER
MARKABLE AND MEET THE COLOR LIMITS BELOW. FOR WIRE TESTING ASSOCIATED WITH QUALIFICATION. RETENTION OF
OUAUFICATION AND QUALITY CONFORMANCE. CONFORMITY OF COLOR SHALl NOT BE REQUIRED AFTER OVEN EXPOSURE.
COlOR STRIPING OR BAND DURABIUTY: 125 CYCLES (250 STROKES), 250 GRAM WEIGHT
CONDUCTOR STRAND ADHESION: NOT REQUIRED
CONTINUOUS LENGTHS: SCHEDULE B
DYNAMIC CUT-THROUGH (TEST REQUIRED FOR INITIAL QuALIFICATiON ONLY): BLADE SHALL BE STANDARD CUTTING BLADE EXCEPT
THE CUTTING EDGE RADIUS SHALL BE 0.005 INCH * 0.001 INCH. MINIMUM AVERAGE DYNAMIC CUT-THROUGH (LB) SHALL BE AS
FOLLOWS:
FLAMMABIUTY: TEST IN ACCORDANCE WITH AS4373. METHOD 801.
REQUIREMENTS
DURATION AFTER-FLAME 3.0 SECONDS (MAXIMUM)
FLAME TRAVEL 3.0 INCHES (MAXIMUM))
NO FLAMING OF TISSUE
FORCED HYDROLYSIS: (TEST REQUIRED FOR INITIAL QUALIFICATiON ONLY) 5000 HOURS AT 70C. TEST 5 UNCONDONED AND 5 CONDITiONED SAMPLES OF 20 AWG WIRE.
HIGH FREQUENCY SPARK TEST: (WHEN USED IN LIEU OF THE IMPULSE DIELECTRIC TEST) 5.7 KILOVOLTS (RMS). TEST 100 PERCENT OF THE WIRE.
HUMIDITY RESISTANCE: REQUIRED. AFTER HUMIDITY EXPOSURE. THE WIRE SHALL MEET THE REQUIREMENTS FOR INITIAL INSULATiON RESISTANCE.
IDENTIFICATION OF PRODUCT: NOT REQUIRED FOR SIZE 26. COLOR CODE DESIGNATOR NOT REQUIRED. IDENTIFICATION DURABILITY: 125 CYCLES (250 STROKES) 250 GRAM WEIGHT.
IMMERSION: (TEST REQUIRED FOR INTITAL QUALIFICATION ONLY) TEST IN ACCORDANCE WITH AS4373. METHOD 601. USE MANDRELS
AND WEIGHTS USTED IN TABLE 6 FOR BEND TESTING. DIELECTRIC TEST, 2500 VOLTS (RMS). 60 IlL FOR TURBINE FUEL IMMERSION
TEST OF AS4373. EITHER JP-4 OR MIL-DTL-83133 TYPE JP-8 (NATO TYPE F-34) MAY BE USED.
IMPULSE DIELECTRIC TEST: 8.0 KILOVOLTS (PEAK). TEST 100 PERCENT OF THE WIRE
INSULATION RESISTANCE: 5000 MEGOHMS PER 1000 FEET (MINIMUM)
INSULATION STATE OF SINTER: (OUAUFICATION AND OUAIJTY CONFORMANCE INSPECTION PERFORMED ON ONE SAMPLE PER LOT)
EVALUATE FLUOROPOLYMER LAYERS ONLY. THE DIFFERENCE IN ENERGY TO MELT BETWEEN FIRST AND SECOND HEATS SHALL BE
LESS THAN OR EQUAL TO 3 JOULES PER GRAM.
INSULATiON STRIP FORCE: (QUALIFICATION AND GROUP II QUALITY CONFORMANCE TEST) TEST WIRE SIZES 26 THROUGH 14 ONLY.
THE LENGTH OF THE INSULATION SLUG SHALL BE 0.25 INCHES. STRIP FORCE (18) SHALL BE AS FOLLOWS. NO EViDENCE OF
INSULATION SHALL BE LEFT ON THE CONDUCTOR WHEN VIEWED WITH THE UNAIDED EYE.
LAMINATION SEAIJNG: (QUALIFICATION AND GROUP II QUALITY COMFORMANCE TEST) WHEN TESTED IN ACCORDANCE WITH AS4373.
METHOD 809 AT 260 ‘C ±2°C (500 F ± 3.6 °F) FOR 6 HOURS. THERE SHALL BE NO EVIDENCE OF TAPE SEPARATION OR LIFTiNG. THREE
SAMPLES PER LOT SHALL BE TESTED.
LIFE CYCLE: 500 HOURS AT 290 ‘C ±2 ‘C (554 °F ± 3.6 °F). DIELECTRIC TEST. 2500 VOLTS (RMS), 60 HZ. USE MANDRELS COATED WITH
POLYTETRAFLUOROETHYLENE SUCH THAT THE DIAMETER OF THE MAN DRELS. AFTER COATiNG. STILL CONFORM TO THE REQUIRED
TEST MANDRELS DLMETERS OF TABLE 6. AFTER OVEN EXPOSURE. LAYERS SHALL NOT SEPARATE AND OR TAPES SHALL NOT LIFT
ALONG THE INSULATION OR AT THE ENDS.
LOW TEMPERATURE (COLD BEND): USE MANDRELS AND WEIGHTS SPECIFIED IN TABLE 6. CHAMBER TEMPERATURE. -65 ‘C ±2 °C (-85 °F ± 3.6 F). DIELECTRIC TEST, 2500 VOLTS (RMS), 60 HZ.
OUTER INSULATION LAYER SURFACE SMOOTHNESS: (QUALIFICATiON AND GROUP II QUALITY CONFORMANCE TEST) WHEN TESTED IN
ACCORDANCE WiTH AS4373. METHOD 110, THE DIFFERENCE IN WALL THICKNESS OF THE OUTER PTFE INSULATION LAYER AT THE
DISCERNABLE TAPE EDGE SHALL NOT EXCEED 10.0 PERCENT.
SCRAPE ABRASION (NEEDLE). (INITiAL QUALIFICATION AND RETENTION OF QUALIFICATION) WiRE SIZE 20 ONLY. WHEN TESTED IN
ACCORDANCE WiTH AS4373. METHOD 301, THE AVERAGE CYCLES TO FAILURE ON 8 READINGS. AFTER DROPPiNG THE HIGHEST AND
LOWEST VALUE OF THE 10 READINGS TESTED. SHALL NOT BE LESS THAN THE VALUES USTED BELOW WHEN APPLYiNG A 1.10 LB ± 0.01
LB LOAD.
SHRINKAGE: TEST AT 290 ‘C ±2 ‘C (554 F ± 3.6 F). MAXIMUM CHANGE IN MEASUREMENT. 0.091 INCH.
SMOKE: 260’C±5’C(500’Fi9F): NO VISiBLE SMOKE.
SOIDERABILITY: NOT REQUIRED. THIS SLASH SHEET IS PRIMARILY INTENDED FOR CRIMP TERMINATIONS. FOR SOLDERABIUTY
APPLICATIONS. USE THE SiLVER COATED COPPER VERSION OF THIS SPECIFICATION.
STRIPPABILITY: (OUAIJFICATION AND GROUP II QUALITY CONFORMANCE TEST) AFTER STRIPPING. NO FRAGMENTS OF ANY LAYER
SHALL EXTEND MORE THAN 0031 INCHES BEYOND THE END OF THE POLYIMIDE TAPE LAYER.
TAPE OVERLAP; TEST IN ACCORDANCE WITH AS4373, METHOD 109.
TENSILE MODULUS: TEST COMPOSITE FILM IN ACCORDANCE WITH ASTM D 882. METHOD A.
THERMAL INDEX: (TEST REQUIRED FOR INITIAL QUALIFICATION ONLY). TEST WiRE SIZE 20 ONLY. 260 ‘C (500 F) MINIMUM FOR 10 000 HOURS.
THERMAL SHOCK RESISTANCE: OVEN TEMPERATURE. 260 C ±2 ‘C (500 F ± 3.6 F). MAXIMUM CHANGE IN MEASUREMENT, 0.091 INCH, NO CRACKING.
UV LASER MARKING: (QUALIFICATION AND GROUP I QUALITY CONFORMANCE TEST) APPLICABLE TO WHITE INSULATION ONLY. TEST IN ACCORDANCE WITH AS4373. METHOD 1001. CONTRAST ShAll. BE A 62 PERCENT MINIMUM AVERAGE ON SIX READINGS.
UV LASER CONTRAST AFTER THERMAL AGING: (INITIAL QUALIFICATION AND RETENTiON OF QUALIFICATION) WIRE SIZE 20 ONLY. PREPARE SAMPLE IN ACCORDANCE WITH AS4373 METHOD 1001. Pt.ACE SAMPLE IN AN AIR CIRCULATING OVEN AT 290 °C ±2 °C
(554 F ± 3.6 °F) FOR 168 HOURS. MINIMUM AVERAGE CONTRAST AFTER AGING SHALL NOT BE LESS THAN 40 PERCENT. WET ARC PROPAGATION RESISTANCE (TEST REOUIRED FOR INITIAL OUALIFICATION ONI..Y): TEST IN ACCORDANCE WITH AS4373. METHOD 509. MEASURE THE DAMAGE OF THE BUNDLE ALONG THE AXIS. THE WIRE IS ACCEPTABLE IF THE FOLLOWING ARE MET:
1. A MINIMUM OF 70 WIRES PASS THE DIELETRIC TEST.
2. TWO WIRES OR LESS FAIL THE DIELECTRIC TEST IN ANY ONE BUNDLE
3. ACTUAL DAMAGE TO THE WIRE IS NOT MORE THAN 1.0 INCHES IN ANY TEST BuNDLE.
FOR QUALIFICATION. A SOURCE IS REQUIRED TO SUBMIT DATA ON QUALITY CONFORMANCE TESTS AND ANY FINISHED WiRE TESTS AS
REQUIRED BY THE QUALIFICATION AUTHORIZATION LETTER. ALL OTHER TESTING WILL BE PERFORMED BY THE QUALIFYING ACTIVITY
AT THE SOURCES EXPENSE.
DUE TO THE EXTENDED TIME PERIOD OVER WHICH THE THERMAL INDEX AND THE FORCED HYDROLYSIS TESTS ARE PERFORMED. A SOURCE MAY BECOME QUALIFIED UNDER THIS SPECIFICATION SHEET WHILE THESE TESTS ARE STILL IN PROGRESS.
NOTES;
A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATiNG AREAS WHERE TECHNICAL
REViSIONS. NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF
THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND
(R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTIJN EDITORIAL CHANGES ONLY.